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"Flexo"
- A branch of letter press, flexo is
a relief process but differs in the
composition of the image carrier, ink
and the method of ink application.
The
image carrier may be a molded rubber
plate, a photochemically produced photopolymer
plastic plate or an image etched into
a rubber roller.
Low
viscosity inks (both water and solvent)
are used in flexo printing. A simple
ink metering system is used. An "anilox"
roll is a knurled roll with wells carrying
a fixed volume of ink to the printing
plate. The number of cells per linear
inch determines ink carrying capacity.
A coarse anilox may have 120 cells per
square inch while an anilox roll used
for fine halftone reproduction might
have 500 cells per inch. Anilox rolls
may be chrome plated, ceramic or plasma
arc sprayed ceramic for long wear.
In
the early 1950's this type of printing
was known as Aniline printing since
the "inks" were made with aniline dyes.
It was found that many of these dyes
were carcinogenic. The industry quickly
developed pigment based inks but the
name stuck. As a majority of printing
was done on packaging the buying public
did not forget the dye problem and was
very hesitant to purchase packages printed
with this process. The industry quickly
changed the name to "flexography" as
the plate was flexible.
Flexo,
today, is primarily used for packaging,
labels, wall covering, wrapping and
envelope printing. Single color book
printing is done on a hybrid flexo press
that combines flexo with letterpress
also is known as the Cameron Book press.
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